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  • Automatic Top and Side Heat Sealing Machine for Pouch Cell Production Line
Automatic Top and Side Heat Sealing Machine for Pouch Cell Production Line

Automatic Top and Side Heat Sealing Machine for Pouch Cell Production Line

  • Product Name:Automatic Top and Side Heat Sealing Machine for Pouch Cell Production Line
  • Model:KAT-6DCF-100A
  • Brand Name: KAT
  • Email: saleskatbattery@gmail.com
  • Mobile: +86 18650702009
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Automatic Top and Side Heat Sealing Machine for Pouch Cell Production Line



 

1. Equipment Description

This equipment is mainly applied to automatic top sealing (left and right), side heat sealing, edge trimming, flaring, and testing of pouch cell lithium-ion batteries, and is compatible with certain prismatic cells. It adopts a rotary dual-station operation mode.
The workflow is: loading → left top sealing → right top sealing → side sealing → edge trimming → testing → flaring → unloading.

 

2. Equipment Schematic Diagram

(For reference only; subject to actual product)

 

3. Equipment Process Flow

 


4. Applicable Battery Specifications

 

L=30—65mm

W1=55-90mm

W=50—90mm

O=5—22mm

Compatible Products:

By changing the fixture, the equipment can adapt to small prismatic cells.

 

5. Main Technical Parameters

Item

Specification

5.1 Equipment Efficiency

10–14 ppm (depending on sealing parameters and operator skill)

5.2 Applicable Specifications

Cell diameter: ∮05–∮22 mm; Cell length: 30–65 mm (main body)

5.3 Heating Rod Power

500 W per rod

5.4 Temperature Control Accuracy

±3°C

5.5 Sealing Head Material

Brass

5.6 Sealing Head Length

100 mm

5.7 Sealing Pressure

0–0.6 MPa adjustable; pressure control accuracy: ±0.02 MPa

5.8 Sealing Head Parallelism

±0.015 mm

5.9 Cylinder Diameter

Upper sealing head: Ø40 mm; Lower sealing head: Ø50 mm

5.10 Pass Rate

≥98%

 

6. Functional Description

- 6.1 Soft sealing process is applied to both top and bottom sealing.
- 6.2 Cell fixtures come with locating holes, which align with positioning pins on the rotary table to secure sealing precision.
- 6.3 Sealing time for top, bottom, and side sealing is adjustable via the touchscreen.
- 6.4 Pneumatic cylinders are used for all sealing operations; sealing pressure is modified through pressure regulating valves on the control panel.
- 6.5 Temperature is managed by temperature control modules or controllers.
- 6.6 The positioning fixture works on a one-out-one basis — one cell is placed each cycle.
- 6.7 SKD11 cutting blades are adopted at the edge trimming station, with a single sharpening life surpassing 300,000 cycles and over 10 resharpening opportunities.
- 6.8 Pneumatic cylinders with probes are utilized at the testing station for inspection.
- 6.9 The flaring station employs a vacuum suction cup in collaboration with flaring tools.

 

7. System Protection Functions

7.1 Equipped with an HMI system mounted on the frame for easy operation and debugging.

7.2 Equipped with protective covers for safety.

7.3 Includes a leakage protection switch and proper grounding to ensure operator safety.

 

8. Main Components

Component Type

Brand

Pneumatic Components

Airtac / Xingchen

Motor

Domestic / Hechuan

Linear Guide / Ball Screw

HIWIN / Domestic

PLC

Omron / Xinje

Touchscreen

Xinje / Weinview

 

9. Installation Requirements

Power Supply: AC220V, 50Hz, Power: 2.5 kW

Compressed Air: ≥0.6 MPa, Relative Humidity<30% rh="">

Vacuum Source: ≤-95 KPa

Equipment Weight: Approx. 800 kg 





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Contact: Lily You

Phone: +86 18650702009

Tel: +86 18650702009

Email: saleskatbattery@gmail.com

Add: ‌No. 988 Xiahe Road, Siming District, Xiamen City

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