HOME >> PRODUCTS >> Solid-state Battery Assembly Line
I. Equipment Overview
1. Equipment Structure Diagram:
2. Equipment Description (Equipment Action Process and Key Stations):
3. System Architecture Diagram
This mechanism consists of custom flattening wheels, cutter, and single-phase motor.
The folding mechanism is composed of custom-designed first-stage folding wheel, transition wheel, and second-stage folding wheel.
This unit consists of a VE cylinder and H62 brass heat-treated sealing heads (300°C), one on each side.
1. Expected Service Life: 5 years
2. Daily Operation Time: 24 hours
3. Annual Operation Time: Continuous (non-stop)
1. Power Supply: 2.5 kW, single-phase 220V AC
2. Compressed Air: ≥0.5 MPa, 20 L/min
|
Code |
Dimension Range |
Incoming Material Requirement |
Remarks |
|
A |
10–260 mm |
– |
– |
|
B |
10–500 mm |
– |
– |
|
C |
<50 mm |
Edge thickness: 0.12–0.35 mm |
– |
|
E |
2.8–20 mm |
– |
– |
1. Operating Environment Temperature: 10–40°C
2. Operating Environment Humidity: 30–70% RH (no condensation)
3. Operator Requirement: 3 machines per person
4. Vacuum Requirement: None
5. Cycle Time: 10 seconds per clamp cycle
6. Machine Weight: Approx. 300 kg (subject to actual)
7. Paint Color: PANTONE standard, International Warm Gray 1C
8. Machine Dimensions: L 1300 mm × W 650 mm × H 900 mm (subject to actual)
9. Noise Level: ≤75 dB
10. Availability Rate: 99.8%
11. Accuracy Requirements:
– Post-trimming burr: <0.1 mm
– Width tolerance: <0.2 mm
– Wrinkling/waving: <0.2 mm (subject to actual sealing effect)
12. Yield Requirement: First-pass yield ≥99.5% (excluding defective incoming materials)
13. Failure Rate: ≤1%
14. Speed: 3 cycles per minute
This equipment is suitable for synchronous dual-edge trimming, folding, and heat-sealing shaping of soft pack batteries after vacuum packaging.
– The folding mechanism employs specially designed rollers that match the geometric groove curve of the battery edge, ensuring an optimal folding effect.
The operator manually places the battery into the clamp.
Upon dual-hand simultaneous start, the cylinder presses down to secure the cell, then the clamp automatically moves through:
1. Edge flattening roller,
2. Rotary cutter,
3. First-stage folding roller,
4. Second-stage folding roller,
5. Third-stage folding roller,
6. Heated sealing area for heat pressing (time adjustable).
After heat sealing:
l The clamp cylinder lifts,
l A vacuum manipulator picks up the cell and places it on the conveyor,
l The clamp returns to home position,
l The next cycle begins automatically.
1. Equipment description (including action process and key station explanation)
2. System architecture diagram and equipment working principle description
3. Installation and commissioning manual
4. Operation manual
5. Maintenance manual (including consumables replacement guide)
6. Fault diagnosis guide
7. Electrical schematics and accessories
8. Final clamp drawings (not required if not applicable)
|
Mechanical Parts |
Electrical Parts |
|
Cylinders: 8 |
Brand: AIRTAC / YSC |
|
Linear Rails: 18 |
Brand: SHANGYING / DINGHAN |
|
Ball Screws: 2 |
Brand: TBI / Domestic |
|
Solenoid Valves: 4 |
Brand: AIRTAC |
|
Floating Joints: 8 |
Brand: AIRTAC |
|
Linear Bearings: 2 |
Domestic brands |
|
Uni-directional Motors: 2 |
Brand: TAILI |
|
Stepper Motor: 1 |
Brand: YANKONG (Domestic) |
|
PLC: 1 |
Brand: Mitsubishi |
|
HMI: 1 |
Brand: XINJE |
|
Solid-State Relays: 2 |
Brand: USA |
|
Sensors: 2 |
Brand: SHINS (SHINSHI) |
|
Mechanical Parts |
Electrical Parts |
|
Cutter: 2 pcs |
Floating Joint: 2 pcs |
|
Press Plate: 3 pcs |
Fuse: 2 pcs |
|
Pad Plate: 3 pcs |
– |
– One set of spare parts
– One set of hex wrench tools
12. Equipment Picture
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Contact: Lily You
Phone: +86 18650702009
Tel: +86 18650702009
Email: saleskatbattery@gmail.com
Add: No. 988 Xiahe Road, Siming District, Xiamen City
919121614
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