HOME >> PRODUCTS >> Lithium Battery Production Machine Line >> Prismatic Cell Machine
I. Equipment Features
Application Scope
l Applicable for mixing powders and liquids of various common glues, resulting in uniformly mixed material.
l Suitable for viscosity up to 1,200,000 cP.
II. Main Technical Parameters
Lower Vessel Unit
- Total Design Volume: 650L
- Effective Volume: 150–500L
- Inner Diameter: 1000mm
- Inner Depth: 830mm
- Material (Media-Contacting Parts): SS304
- Temperature Control Jacket Configuration: The barrel wall features a double-layer jacket with an internal flow-guiding layer (for heating/cooling) and external thermal insulation; the bottom is equipped with a single-layer jacket.
- Jacket Interface: G1", fitted with G1" quick connectors; maximum jacket pressure: ≤0.4MPa
- Jacket Circulation System: To be provided by the customer. Recommended inlet temperature: ≤8°C; flow rate: ＞90L/min
- Discharge Configuration: None
- Design Ambient Temperature Range: -10°C ~ +120°C
- Mobility: Equipped with casters
Mixing Unit
l Working Frequency: 5–50 Hz
l Mixing Power: 37 kW
l Stirrer Speed: 5–51 rpm
l Planetary Box Speed: 3–32 rpm
l Stirrer Diameter: 570 mm
l Stirrer Type: Straight frame with bottom scraping
l Stirrer Material: SS304
l Stirring Line Speed: 0.1–1.2 m/s
l Number of Stirrers: 2 pcs
l Clearance (Stirrer–Wall): 7±1 mm
l Clearance (Stirrer–Bottom): 3±1 mm
Wall Scraper Unit
l Scraper Bracket Material: SS304
l Scraper Blade Material: PTFE (Teflon)
l Scraper Speed: Same as planetary box
l Removability: Detachable
Base & Lifting Unit
l Material: High-rigidity structural carbon steel
l Lifting Method: Dual hydraulic cylinders
l Guiding: Dual metal guiding rods
l Stroke: ≤1100 mm
l Lifting Speed: ≥20 mm/s
Upper Vessel Unit
l Material: SS304
l Powder Inlet: DN150 flange – 1 pc
l Liquid Inlet: ISO quick clamp 1" – 1 pc
l Viewing Ports: DN165 tempered glass – 2 pcs
l Vacuum Port: G1" – 1 pc
l Nitrogen Port: G1/2" – 1 pc
l Exhaust Port: G1" – 1 pc
l Digital Vacuum Gauge Port: M14×1.5 (metric internal thread) – 1 pc
l Spare Port: G3/4" – 1 pc
Control System
l Electrical Cabinet: Houses inverters and low-voltage devices
l Manual Control Panel: Buttons, knobs, instruments
l Power Supply: AC 3×380V±5%, 50Hz
l Control Mode: Electrical + hydraulic
l Drive Control & Speed Regulation: Inverter control
l Cooling Mode: Air-cooled + liquid-cooled
l Operation Mode: Button and knob panel operation
l Digital Temp Display: Displays material temp
l Emergency Stop Button: 1 pc
l Alarm System: Over-temp alarm, shutdown alarm, alarm off
l Speed Display: Panel display
l Power Indicator: 1 pc
l Timer: 1 pc, controls mixing
Safety Interlock System
l Emergency Stop: Immediately halts all operation
l Low-Speed Mixing: Can operate while beam is lowering
l Running Lock: Cannot lift beam or open barrel during operation
l Vacuum Backflow Prevention: Special buffer tank prevents pump oil reflux
l Fault Stop: Inverter protection (overload, overcurrent, overvoltage, leakage, phase loss)
l Beam Lifting: Only operable after barrel is in place
l Beam Lifting Lock: Cannot lift unless vacuum is released
l High-Speed Mixing: Only after beam is fully lowered
l Safety Pin: Inserted in guiding rods after lifting for safety during maintenance
Other Notes
l Temperature Sensor: Pt100
l Measurement Method: Dynamic temp measurement via rotating probe inside barrel
l Bearings: High-speed (imported), low-speed (domestic)
l Seals: O-rings for static, mechanical seals for dynamic
l Lubrication Grease: Domestic brand
l Mechanical Seal Oil: Imported brand
l Hydraulic Cylinders: Domestic brand
l Hydraulic Station: Domestic brand
l Valves: Domestic brand
l Vacuum System Requirement: Supplied by customer, capacity ≥30L/S (2X-30)
l Vacuum Holding: -0.098 MPa, maintain above -0.085 MPa for 24 hrs
l Total Power: ＞40 kW
l Weight: Approx. 7000 kg
l Dimensions: L3240 × W1500 × H2938 mm (Raised: 3917 mm)
l Color: Beige
l Floor Load Requirement: ≥2100 kg/m²
III. List of Spare & Wear Parts
|
No. |
Name |
Spec |
Material |
Qty |
Note |
|
1 |
Upper Lid Seal Ring |
ΦD×ΦN |
Silicone |
1 |
Matched to model |
|
2 |
Viewing Port Seal Ring |
— |
Silicone |
2 |
Matched to model |
|
3 |
Inlet Seal Gasket |
— |
Silicone |
1 |
Matched to model |
|
4 |
Wall Scraper |
— |
Teflon |
1 |
Matched to model |
|
5 |
Viewing Glass |
— |
Tempered |
2 |
Matched to model |
IV. Installation Requirements
|
No. |
Item |
Standard Requirement |
|
1 |
Workshop Height |
>5.0 m – includes space for lifting & maintenance |
|
2 |
Door Size |
H >4.5 m, W >4.0 m – for equipment transportation |
|
3 |
Cooling Water |
Strong supply recommended; heating needed for winter |
|
4 |
Heating |
Room temp >20°C for stable lifting & lubrication |
|
5 |
Installation Space |
Refer to layout drawing |
|
6 |
Air Supply |
5–7 kgf/cm², 100 L/min |
|
7 |
Foundation |
Default: concrete base per drawing; optional floor install |
|
8 |
Environment |
No corrosive/explosive gases or liquids |
Contact: Lily You
Phone: +86 18650702009
Tel: +86 18650702009
Email: saleskatbattery@gmail.com
Add: No. 988 Xiahe Road, Siming District, Xiamen City
919121614
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